How to Measure Torque: The Ultimate Guide to Precision Bolting by Advanced Bolting Solutions

Did you know that inadequate torque measurement accounts for over 30% of industrial equipment failures? From wind turbines to oil pipelines, measuring torque accurately is not just about tightening fasteners— it is about safety, efficiency, and equipment lifespan in critical applications. Advanced Bolting Solutions Pvt. Ltd. (ABS) has been measuring torque for over 27+ years with a commitment to precision, reliability, and innovation.

What is Torque and Why Does It Matter?

Torque is a rotational force applied to a fastener such as a bolt or nut. Too little torque can lead to leaks or structural failure, while too much torque may damage threads, distort flanges, or even cause catastrophic equipment failure.

Industries like oil & gas, wind energy, automotive, and construction rely on accurate torque measurement to:

• Reduce equipment failure
• Comply with safety requirements
• Increase equipment service life
• Reduce maintenance costs

ABS provides high-accuracy torque tools that ensure consistent, repeatable torque for every application.

How to Measure Torque: 3 Key Methods

1. Torque Wrenches (Direct Measurement)

Torque wrenches are the most recognized tools for measuring applied torque. They are available in mechanical, hydraulic, and electronic variations.

ABS’s Top Torque Wrenches:

E-RAD BLU Electronic Torque Wrench
Torque Range: 135–15,000 Nm
Accuracy: ±2.8%
Features: Real-time torque readout, data logging, 300% faster than hydraulic wrenches.

B-RAD S Cordless Torque Gun
Torque Range: 70–7000 Nm
Features: Strain-gauge technology, Prove Mode for auditing tightened bolts.

B-RAD Xtreme (4-Brushless DC Motor)
Torque Range: 340–15,000 Nm
Features: Anti-fatigue trigger, NFPA 70 NEC certified for hazardous environments.

2. Strain Gauges (Indirect Measurement)

Strain gauges measure elongation and translate it into torque values. They provide superior precision for small torquing values and are widely used in aerospace and heavy machinery applications.

ABS Solution: SCS Control Systems with real-time tightening feedback.

3. Rotary Torque Sensors (Dynamic Measurement)

Rotary torque sensors measure torque while the tool is in motion, making them ideal for automated assembly lines and high-speed production environments.

ABS’s AMT Nut Runners:
Ergonomic, lightweight, and high-speed—designed for automotive and manufacturing.

ABS's Advanced Torque Measurement Solutions

ABS provides a wide range of torque tools and measurement systems, including:

Square Drive Hydraulic Torque Wrenches
One-piece aluminum construction for maximum strength.
Torque Range: 271 Nm to 71,180 Nm.

Pneumatic Torque Wrenches
High-torque output using compressed air—ideal for repetitive fastening.

Digital Torque Tools
Real-time torque data ensures accuracy and traceability for critical applications.

RAD Smart Sockets
Advanced transducer technology for accurate torque measurement during tightening.

Battery Torque Wrenches
Cordless, portable tools capable of delivering up to 6,779 Nm with data capture capabilities.

E-RAD BLU Electronic Torque Wrenches
Equipped with torque/angle measurement and automated data collection.

Best Practices for Accurate Torque Measurement

• Calibrate regularly: ABS provides NABL-certified calibration.
• Use the right tool: Select tools based on torque range and application.
• Consider lubrication and surface conditions: Friction affects torque accuracy.
• Record data: Tools like B-RAD S store torque data for compliance and audits.

Conclusion: Joint Integrity with ABS

Accurate torque measurement is essential for operational safety and performance. With 27+ years of expertise and partnerships with leading brands such as RAD, AMT, and SCS, ABS provides industry-leading bolting tools and support. Our solutions enable safer, more efficient, and more reliable bolting operations.

Interested in improving your bolting operations? Explore ABS's torque solutions for unmatched precision.

Call: +91-8282829795

Email: marketing@absgroup.in

Visit: absgroup.in

Your bolts deserve the best. Let’s tighten the future—together.